Agentic AI

Manufacturing Digital Twin Agent

An IRIS Foundry-powered agent that connects directly to manufacturing data sources to create and maintain digital twins of plant assets, processes, and systems. Deployable on Azure or embedded in enterprise applications, it enables modeling, monitoring, and predictive analytics for equipment health, process performance, and resource optimization.

Asset Health
Process Control
Resource Planning
Connected Worker

Monitor equipment performance

Track real-time asset conditions using advanced predictive analytics. Deploy AI-powered monitoring to detect anomalies and prevent failures before they impact production.

Condition monitoring
Access live sensor data and predictive insights for critical equipment performance.

Failure prevention
Detect anomalies early and receive automated maintenance recommendations.

Downtime reduction
Generate automated work orders and reduce unplanned maintenance by up to 80%.

Dashboard screen displaying a Flow Imbalance warning for an Unknown Asset with a current value of 22.73% against a 10.95% threshold, describing shell/tube flow imbalance affecting heat transfer efficiency. Sections show alert summary, probable causes like equipment degradation and process parameter deviations, recommended actions including performing alignment and verifying process parameters, and contributing sensor data from asset temperature, pressure, and flow sensors with respective percentages.

Optimize production processes

Model manufacturing operations as interconnected digital twins. Simulate scenarios and adjust parameters to maximize throughput while maintaining quality standards.

Dynamic simulation
Test process changes virtually before implementing them on the production floor.

Efficiency tracking
Identify bottlenecks and inefficiencies using AI-driven pattern recognition.

Performance optimization
Implement closed-loop control for continuous process improvement.

User interface of Refining Enterprise Management Platform showing a 3D model of an industrial plant with selected asset 'Atmospheric Tower T-010', indicating 1 critical alert, 5 total alerts, 0 overdue, and 1 today's maintenance, with options to view asset details.

Manage resources intelligently

Unify resource data across enterprise systems for smarter allocation. Track inventory, maintenance schedules, and resource consumption in real-time for optimal operations.

Inventory optimization
Reduce carrying costs while preventing stockouts through predictive analytics.

Demand forecasting
Anticipate resource needs based on historical patterns and upcoming production plans.

Automated procurement
Trigger replenishment actions automatically based on consumption patterns.

Weekly maintenance schedule interface of Refining Enterprise Management Platform showing work orders from Sep 15 to Sep 21, 2025, with daily tasks across assets including heat exchanger inspections, valve maintenance, tank services, and tower system checks, color-coded for status and organized by date and asset type.

Enable connected workers

Provide frontline teams with contextual digital assistance for daily tasks. Access real-time data and expert guidance through mobile-first interfaces at the point of work.

Interactive guidance
Follow step-by-step instructions with augmented reality overlays.

Knowledge access
Search technical documentation and access expert support instantly.

Performance support
Receive real-time alerts and recommendations during task execution.

Screenshot of a chat interface with Refinery AI Assistant powered by Iris, showing a conversation about improving Overall Equipment Effectiveness (OEE) performance in refinery operations. The assistant provides suggestions to focus on availability, performance, and quality, and recommends investigating specific assets and alerts including Tower010, Tower014, and desalter_pipes to reduce downtime and optimize operations. The user asks about best focus areas and specific alerts, with the assistant responding in detailed text bubbles.

SymphonyAI’s IRIS Foundry turns that vision into reality. Across core industrial processes—from precision machining to cleaning validation and refinery optimization—IRIS Foundry delivers actionable insights, rapid deployment, and tangible business results. In this ebook, we explore how intelligent applications built on IRIS Foundry are transforming plant operations.