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An IRIS Foundry-powered agent that connects directly to manufacturing data sources to create and maintain digital twins of plant assets, processes, and systems. Deployable on Azure or embedded in enterprise applications, it enables modeling, monitoring, and predictive analytics for equipment health, process performance, and resource optimization.

Monitor equipment performance

Track real-time asset conditions using advanced predictive analytics. Deploy AI-powered monitoring to detect anomalies and prevent failures before they impact production.

  • Condition monitoring: Access live sensor data and predictive insights for critical equipment performance.
  • Failure prevention: Detect anomalies early and receive automated maintenance recommendations.
  • Downtime reduction: Generate automated work orders and reduce unplanned maintenance by up to 80%.

Optimize production processes

Model manufacturing operations as interconnected digital twins. Simulate scenarios and adjust parameters to maximize throughput while maintaining quality standards.

  • Dynamic simulation: Test process changes virtually before implementing them on the production floor.
  • Efficiency tracking: Identify bottlenecks and inefficiencies using AI-driven pattern recognition.
  • Performance optimization: Implement closed-loop control for continuous process improvement.

Manage resources intelligently

Unify resource data across enterprise systems for smarter allocation. Track inventory, maintenance schedules, and resource consumption in real-time for optimal operations.

  • Inventory optimization: Reduce carrying costs while preventing stockouts through predictive analytics.
  • Demand forecasting: Anticipate resource needs based on historical patterns and upcoming production plans.
  • Automated procurement: Trigger replenishment actions automatically based on consumption patterns.

Enable connected workers

Provide frontline teams with contextual digital assistance for daily tasks. Access real-time data and expert guidance through mobile-first interfaces at the point of work.

  • Interactive guidance: Follow step-by-step instructions with augmented reality overlays.
  • Knowledge access: Search technical documentation and access expert support instantly.
  • Performance support: Receive real-time alerts and recommendations during task execution.

Schedule a demo of the Manufacturing Digital Twin Agent

See digital twins built and kept current straight from plant data, and what that opens up for simulation and troubleshooting.