From filling line to shelf: AI that keeps consumer packaged goods production running
High-speed lines, SKU proliferation, and thin margins leave no room for generic AI that needs months to learn your process. IRIS Foundry arrives pre-trained on consumer packaged goods manufacturing, connecting SCADA, MES, and ERP data across filling, packaging, and quality systems, so your team moves from raw signal to corrective action in weeks, not quarters.
AI solutions built for every step of consumer packaged goods production
IRIS Foundry connects the systems already running your plant, IRIS Forge turns a prompt into a working app, and IRIS Flows orchestrates the agents that keep filling, packaging, and quality lines in sync, moving CPG manufacturers from pilot to production in weeks.
Browse CPG appsWhere consumer packaged goods manufacturers lose margin
High-speed lines, constant changeovers, and rising input costs make small inefficiencies expensive fast.
High-speed line changeovers and micro-stoppages
Every changeover and micro-stoppage across filling, seaming, and packaging lines chips away at overall equipment effectiveness (OEE).
Packaging and seaming quality defects
Case packers, seamers, and fillers drift out of spec gradually, and a run can be at risk before the defect ever reaches inspection.
Formulation and thermal process variability
Pasteurization, carbonation, and mixing conditions shift with feedstock and ambient changes, and manual adjustment lags the process.
Private label and SKU proliferation
More brands, package sizes, and formulations running through the same lines multiply the ways a run can go wrong.
Supply chain and tariff volatility
Shifting input costs, tariffs, and co-manufacturer capacity make demand and supply planning a moving target.
Fragmented plant data across sites and systems
SCADA, MES, and quality data sit in separate systems at every plant, so a corporate view of performance takes weeks to assemble, not minutes.
AI outcomes in production, not in demos
Typical time to first production value with IRIS Foundry, versus 12 to 24 months for build-your-own approaches.
Pre-built industrial agents included with IRIS Foundry and IRIS Flows, ready to deploy across filling, packaging, quality, and supply chain workflows.
AI applications built for consumer packaged goods operations
From filling line to distribution center, IRIS Foundry apps and agents cover the workflows that keep CPG plants running.
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Predictive asset intelligence
Machine health and remaining useful life across filling, seaming, and packaging equipment, so maintenance happens before a line goes down.
AI vision for packaging and seaming quality
Real-time defect detection on case packers and seaming systems catches drift before a run is compromised.
CIP/SIP cleaning cycle optimization
Automated cleaning-in-place and sterilizing-in-place cycles cut chemical consumption and downtime between runs.
Thermal process stability and quality optimization
AI control keeps pasteurization and carbonation within spec as feedstock and line conditions shift.
Digital twin and 3D production simulation
Model brewing, thermal processing, and packaging workflows in 3D before committing a change to the live line.
Intelligent material flow and plant robotics
AGV and LGV routing keeps material moving and buffers balanced across the plant floor.
Industrial DataOps for CPG plants
IRIS Foundry connects SCADA, MES, ERP, and quality systems into one governed data layer, so every app and agent works from the same source of truth.
Agentic operations with IRIS Flows
Orchestrate agents across changeover, quality, and supply chain workflows under governed autonomy, from assistive to fully autonomous.
Related resources
Explore more on how IRIS Foundry brings industrial AI to consumer packaged goods manufacturing.
One platform: IRIS Foundry, Forge, and Flows
One unified data foundation, one way to build new AI applications, and one layer of agentic execution, built to work together across your plant.
Connects the SCADA, ERP, MES, and quality systems already running your CPG plants into one governed data layer, no rip and replace required.
Ready to bring industrial AI to your CPG plants?
See how IRIS Foundry, Forge, and Flows can get your consumer packaged goods operations from pilot to production in weeks.
