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Account for every kilogram of material across your production line, see exactly where yield is lost, and act before waste turns into cost.

Material Mass Balance is an industrial analytics application for process manufacturers, especially in food and beverage. It tracks how raw materials move through a facility to maximize efficiency and minimize waste.

  • Mass balance tracking - inputs and outputs are reconciled continuously, calculating input minus output, loss, and accumulation, so every kilogram of raw material is accounted for.
  • Yield and loss analytics - real-time visibility into overall yield and material loss shows how much potential revenue is being lost in the process.
  • Process unit monitoring - production is broken down by stage, such as mixing, fermentation, and packaging, to pinpoint where inefficiencies or material leaks occur.
  • Anomaly detection and alerts - when losses exceed the allowable threshold, an alert triggers immediate investigation.
  • Data reconciliation - statistical reconciliation corrects sensor measurement errors, so the reports behind business decisions are built on consistent data.
  • Built for process engineers and plant managers - turn raw sensor data into financial insight. Small reductions in material loss save significant raw ingredient costs and improve sustainability.

Schedule a demo of Material Mass Balance

See yield and loss accounted for at every process stage, with an alert when material goes missing beyond threshold.