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Maximize yield and cut off-spec product with AI recommendations operators can trust, from real-time setpoint adjustments to faster, cleaner grade changes.

Plant Production Optimization is an industrial AI application that helps plant operators and managers maximize profitability and efficiency. It acts as a co-pilot for the operator, recommending what to change and showing the impact.

  • Real-time performance monitoring - overall yield, off-spec product, grade change duration, and how often operators accept AI recommendations.
  • Predictive and prescriptive analytics - analyzes variables such as reactor temperature and pressure to prescribe adjustments that lift yield, and quantifies how process variables like catalyst ratio and feed rate affect the bottom line.
  • Grade change management - in chemical manufacturing, grade changes are high-risk periods where waste typically rises. A grade change history benchmarks past transitions, and an upcoming grade change planner recommends pre-adjustments to keep each transition fast and on spec.
  • Operational reliability - every recommendation carries a confidence score, and models retrain on a schedule with new data, keeping the facility running within safe, optimal parameters.

Schedule a demo of Plant Production Optimization

See yield recommendations with the setpoint changes behind them, and grade changes planned to cut off-spec product.