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Predict pump failures in steel mill operations before they happen, see what each failure would cost in lost production, and send the right work orders automatically.

SmartReliability is an industrial AI and predictive maintenance application for heavy manufacturing environments such as steel mills. It is a command center for the mechanical health of critical assets like pump fleets.

  • Asset performance management - real-time health is tracked for slurry, hydraulic, and coolant pumps across production stages such as the blast furnace, rolling mill, and galvanizing line, with a fleet health score for an at-a-glance view of operational readiness.
  • Predictive maintenance and risk mitigation - AI detects anomalies, such as critical vibration or abnormal temperature rise, and predicts remaining useful life (RUL), identifying issues like an imminent bearing failure on a hydraulic pump days before it happens.
  • Financial impact quantification - production impact analysis translates sensor data into financial risk by calculating potential production loss per hour of downtime, so maintenance managers prioritize the failures that would cost the business most.
  • Workflow automation - integration with the work order system closes the loop between detecting a problem and fixing it. Maintenance tasks are generated automatically with an AI confidence score, so technicians focus on high-probability issues.

Schedule a demo of SmartReliability

See pump fleet health in a steel mill, with remaining useful life predictions priced against hourly production loss.