Advanced Industrial Analytics for Manufacturing

Plant Insights generates actionable KPIs for industry

Achieve and measure true operational excellence with powerful no-code analytics and visualization.

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20%

Reduction in equipment downtime by implementing analytic predictive maintenance AI strategies.

4-5%

Average Increase in energy efficiency and throughput for plant machinery.

77%

Large manufacturing firms deploying AI analytic use cases​ to improve enterprise operations.

Boost production and efficiency with advanced analytics and AI

Plant Insights from SymphonyAI

Empower users of all levels to remain informed about plant operations through real-time AI-driven KPI monitoring, insight, and awareness with a collaborative, tailored, and feature-rich user portal.

This unified interface: enhances transparency for key generative statistics, predictive analysis, and actionable user alerts derived from IRIS Foundry’s accurate and real-time data; accelerates time-to-value and simplifies complex steps in configuring KPI solutions; and allows users to explore and experience KPIs through flexible, interconnected, and fully customizable asset widgets.

With Plant Insights, operational obstacles and bottlenecks become instantly avoidable through actionable recommendations created using out-of-the-box KPI definitions and visualizations, pre-built industry-specific physical models, and intelligent physics & engineering calculations. Tailor no-code KPIs and analytics formulas with a drag-and-drop tool interface, facilitating seamless KPI and insight generation.

Gain actionable insights and issue predictive maintenance alerts, automate complex processes with out-of-the-box analytics calculations and processing, simplify data operations and integrations, and optimize quality control over enterprise data.

Real-time monitoring
Full traceability
Insight generation
Industrial Copilots
Intelligent Collaboration

Stay ahead of plant operations with real-time KPI monitoring and instant worker alerts equipped with all contextual information accessible through a unified interface.

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Built on top of IRIS Foundry, Plant Insights utilizes a pre-built analysis engine with extensive domain knowledge libraries to predict issues, identify root causes, and prepare proactive solutions for daily plant operations.

Dashboard of energy and plant performance metrics including Net Power Export 234.0 GWh, Capacity Factor 75.6%, Plant Revenue $548,683/day, Fuel Price 6 $/MMBtu, Export 1205 MWh, Net Fuel Consumption 26.85K tons, CO2 Emission 315 Tons/GWh, NOx Emission 0.13 Tons/GWh, Daily and Monthly Planned Outage percentages, Outage comparison of planned 20% vs forced 30%, and Availability bar and line charts showing actual vs budgeted or target values.

Track interdependencies and understand how KPIs contribute and affect one another. Drill up or down through single clicks to quickly identify root causes of an issue and empower self-service analysis across the entire organization.

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Monitor the health score of an entire plant or a single asset or workflow process over time and at any desired level of detail, unlocking actionable plant insights with comprehensive supporting data.

Dashboard interface showing plant performance metrics with a focus on Plant Heat Rate data from Odyssey Power Co, including a line graph of heat rate values from October 31 to November 14 ranging from 5600 to 7200 kJ/kW-h with some fluctuations and peaks. The left panel lists expandable system categories such as FW-System, GT-System, and ST-System. The top includes options to create new dashboards and a date range selector from 01 Nov 2022 to 23 Nov 2022 with a search bar.

Employ cutting-edge deep learning and generative AI technologies to provide immediate benefits by automatically analyzing root causes and predicting potential issues before they arise.

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Utilize advanced AI through industry-tailored ML engines, physical models, and engineering calculations to enrich industrial data analytics by instantly deriving actionable, high-value plant insights, predictions, inferences, and solutions.

Improve engagement, utility, and value of plant data through advanced and dependable industry-leading Industrial Copilots. Using generative AI and natural language queries in user-preferred languages, effortlessly engage and explore all enterprise data from one intuitive tool.

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Investigate alerts by generating data visualizations, maintenance predictions, inferences, and other AI-powered analytics reports with greater agility and domain intelligence.

Improve communication across enterprise divisions and teams with integrated analytics features that enable efficient and productive collaborations, while eliminating operational obstacles.

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Share resulting analysis and research with peers and colleagues that is tailored to individual roles without the need to reproduce workflow of calculations, model configurations, or generating reports and visualizations.

A digital workspace interface showing various data and charts including plant revenue, fuel price, costs, plant profit, CO2 and NOx emission statistics, daily planned outage and availability graphs, and technical diagrams. A yellow note highlights plant performance improvements from work order completion and control valve repair. Toolbar icons and a share button are visible on the screen.
Large industrial oil and gas facility with multiple large silver pipelines in the foreground and complex machinery, towers, and structures in the background under a partly cloudy sky.
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Oil and Gas

Prescriptive analytics for critical assets, systems, and processes.

Two engineers or industrial workers wearing helmets and safety gear, one in an orange jacket and yellow helmet, the other in a white helmet, yellow safety vest, and glasses, looking at a laptop outdoors near an industrial facility.
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Energy

Advanced AI for critical assets and processes.

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Semiconductor

Vision inspection and quality augmented with AI

Person wearing a green high-visibility safety vest and holding a white hard hat at their side, standing outdoors near an industrial plant with large structures in the background during sunset.
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Chemical

AI-enabled production batch optimization and quality.

Person wearing blue gloves and a white lab coat using a tablet in a sterile, industrial lab environment with large metal containers and equipment.
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Pharmaceutical

Improve operational excellence, quality, and compliance.

Woman wearing a yellow hard hat, safety glasses, and a yellow safety vest closely inspecting machinery in an industrial setting.
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Process

Maximize output and guarantee product quality and safety.

Female technician in safety goggles and gloves assembling or inspecting circuit boards of electronic devices on a factory production line.
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Assembly

Ensure optimal assembly line functioning and resolve issues quickly and effectively.

Two utility workers wearing safety helmets, one holding blueprints and the other using a laptop, standing near a tripod with equipment under high-voltage power lines at sunset.
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Utilities

Meet compliance regulations, manage safety risks, and operate efficiently

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