Smarter operations start here: AI-powered transformation with IRIS Foundry

Reimagining Plant Operations: Achieve Excellence with SymphonyAI’s IRIS Foundry

As a Vice President of Plant Operations, your mandate is clear: drive efficiency, minimize downtime, and deliver measurable business outcomes. Yet, many plants today still grapple with fragmented systems, siloed data, and limited real-time visibility—major obstacles to operational excellence.

What if your teams could respond faster, act smarter, and continuously improve, all through an AI-enabled, unified platform?

SymphonyAI’s IRIS Foundry turns that vision into reality. Across core industrial processes—from precision machining to cleaning validation and refinery optimization—IRIS Foundry delivers actionable insights, rapid deployment, and tangible business results. Let’s explore how intelligent applications built on IRIS Foundry are transforming plant operations.

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Industry Challenges & IRIS Foundry Solutions

Siloed Data and Legacy Systems:
Plants often operate with disconnected systems where critical data resides in silos across ERPs, historians, sensors, and spreadsheets.

IRIS Foundry Solution: Seamlessly integrates all plant data into a unified Data Lake for real-time visibility and smarter, holistic decision-making.

• Slow Response and Limited Real-Time Insight:
  Teams are too often reactive, responding only after a downtime event or process deviation.
  • IRIS Foundry Solution: Real-time dashboards and alerts empower staff to proactively intervene and resolve issues before they escalate.
• Compliance Complexity and Audit Readiness:
  Manual logs and outdated reporting tools make compliance (e.g., FDA, ESG) time-consuming and error-prone.
  • IRIS Foundry Solution: Automated compliance dashboards and audit trails slash manual work and keep your plant always audit-ready.
• Workforce Turnover and Skills Gaps:
  Retiring experts and technician shortages threaten knowledge retention and operational consistency.
  • IRIS Foundry Solution: AI-assisted apps and intuitive interfaces accelerate new workforce onboarding and preserve critical expertise.
• Margin and Sustainability Pressures:
  Operations leaders are challenged to do more with less while meeting aggressive cost and sustainability targets.
  • IRIS Foundry Solution: Integrated operational, financial, and sustainability analytics enable optimized, data-driven decisions that improve both performance and impact.

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Real-World Use Cases

1. Discrete Manufacturing: Real-Time CNC Machine Monitoring

CNC machines are the lifeblood of manufacturing, yet downtime and visibility gaps persist. IRIS Foundry’s CNC monitoring solution leverages pre-built industrial protocol connectors (MTConnect, OPC UA, FOCAS, SINUMERIK) and cross-platform dashboards to deliver:

• Live status tracking, utilization rates, and instant root cause analysis
• Real-time alerts and multi-device accessibility for shop floor flexibility
• Drill-down operational timelines and seamless integration with third-party tools for automated workflows

Result: Reduced unplanned downtime and increased OEE—app deployed in minutes, not months.

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2. Consumer Packaged Goods: Smarter SIP/CIP Cleaning with Analytics

For food, pharma, and chemical plants, clean-in-place (CIP) and sterilize-in-place (SIP) processes are essential but burdensome. IRIS Foundry transforms compliance into a competitive advantage via:

• Live visibility into every cleaning and sterilization step
• FDA-ready compliance dashboards and automated deviation tracking
• Golden Run benchmarking against optimal performance and deep analytics on critical parameters

Result: From reactive compliance to optimized cleaning cycles—with effortless audit readiness and improved process reliability.

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3. Process Industries: AI-Powered Refinery Intelligence

In complex process environments, integrating operational, financial, and sustainability data is a game changer. IRIS Foundry’s refinery insights app offers:

• Interactive dashboards for KPIs, throughput, downtime, and workforce insights
• AI-powered root cause analysis, margin optimization, and market simulation
• Executive summaries, AI-generated work orders, and unified financial/sustainability metrics

Result: End-to-end visibility, actionable intelligence, and sustainable improvement across the entire operation.

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Conclusion: Accelerate Your Path to Operational Excellence

IRIS Foundry proves digital transformation doesn’t require years—a unified platform enables rapid app development and AI-driven insights that turn data into decisions in minutes. For operations leaders seeking to maximize performance, ensure compliance, and future-proof workforce skills, IRIS Foundry is more than a platform—it’s your catalyst for operational excellence.

Ready to reimagine what’s possible at your plant?

Sign up for a complimentary, personalized IRIS Foundry Bootcamp today.